Comparison of 3 existing Battery types

Prepared by: Pete Steinke, Oct/2006

IMPBA# 19541S  NAMBA# 102

click here for pdf download

 

In this document I will compare 3 currently available Battery types to establish a guideline on how to integrate new battery chemistries into a voltage based standard from the current cell count/sub-c size based standard used by IMPBA an NAMBA

 

This document is for a guideline only.

 

It does not suggest an  “across the board” change from the current Sub-C based classes.

It does not propose mah limits on new cells

It was done in hopes of integrating new cell technology into racing while maintaining fair, rule based racing.

It is clear to me that the existing nimh cells are considered expendable items by a large majority of racers. The benefit often(not always) going to the racer who is willing to expend them fastest. The new cells have shown promise in extending cycle life and reducing cell costs while maintaining the performance and even increasing it over the current racing setups.

Combining cell types fairly is wrought with what ifs.  In an ideal racing world there needs to be certain rules to maintain fair competition between racers.  Fuel type rules are common and we see many different examples of this ie: Gas vs. Nitro vs. Electric.  Sub-C cells have been the electric fuel standard of racing for over 20years.  We are at crossroads of rechargeable battery technology and need to consider using these new cells. The racers are demanding it!!  We can no longer base our rules on cell count/sub-c size. We need a Voltage based system.  Here is my attempt. 

 

Class

Nimh

M1

Lipo

Max Voltage

M

4 cells

1S

1S

6 Volts

N

5-6 cells

2S

2S

9 Volts

O

7-9 cells

3S

2S

12 Volts

P

10-12 cells

4S-5S

3S-4S

17.5 Volts

Q

13-18 cells

6S-7S

5S-6S

25 Volts

S

19-24 cells

8S-10S

7S-8S

35 Volts

T

25-32 cells

11S-12S

9S-10S

45 Volts

 

This chart is based on the “at rest voltage” of a fully charged pack.  This will be the easiest way to tech packs.  There is no counting cells. Put a meter on a fully charged pack.  Done!!   It’s simple and we don’t need to rewrite rules or test cells under load.

I tested Nominal, I tested under load and after many hours of analyzing data I believe this guideline to be the best option for allowing new and future rechargeable battery technologies into Fast Electric Boat Racing.

 

 AllCells-1CAmpDischarge.jpg (183652 bytes) AllCells-14AmpDischarge.jpg (175199 bytes)

The Proof is in the numbers!

 

 The Following charts were created from the 14 Amp discharge data using the first 250 seconds of a 499 second discharge. They show the actual and average voltage drops from real numbers not manufacturers Nominal Voltages. The data backs up my observations while testing these different cells in actual boats.  We see that in 6 cell classes the average voltage drop difference between the 3 is less then .2 volts.  We see that as the Cell count/Voltage goes up the shortcomings of the NiMh cells become apparent.  Yet still the Nimh can compete!!! Here’s an example.

 

32 cells Nimh at Max Voltage of  1.4 volts per/cell= 44.8 volts minus projected 5.17 volts gives us 39.63 volts to race with

 

10S Lipo  at Max Voltage of  4.2 volts per/cell= 42 volts minus projected 1.06 volts gives us 40.94 volts to race with

 

12S M1  at Max Voltage of  3.6 volts per/cell= 43.2 volts minus projected 2.08 volts gives us 41.12 volts to race with

 

Looks like some good Racing!!!

 

 

 

 

 

Here’s the numbers showing some tested and projected differences in voltage drop.

 

 

           

  

18 Cell Comparisons

    

LOU

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